What are the main processes in metal fabrication?

In every home and work environment, metal fabrication plays an important role in people's life and work, making all the conveniences of today possible. What are the applications of metal processing? What are some common metal manufacturing applications?

l  What are the common metal fabrication processes?

l  What are the application industries of metal manufacturing?

l  Conclusion

What are the common metalworking processes?

Metal fabrication is the process of converting raw metal into prefabricated shapes for assembly. For example, the panels that make up a car's frame are made using custom metal-making processes, often carried out in manufacturing plants and then sent to car assembly plants. But the processes involved are complex and varied. The following sections explore and answer two simple questions: what is metal fabrication and how does it work?

When people learn how metal fabrication works, the following process is usually part of a training program. Each process requires a level of practice and skill to master, and the tools and machines required are often expensive and consume enough workspace. But every metal-making process can be used to cut, drill, fold and weld the strongest materials on earth:

Cutting. Perhaps the most commonly used metal-making process involves cutting, in which a metal plate is divided into two halves, one third or smaller parts. In many applications, the metal being cut is newly made and has not been specially formed into any shape. In other applications, preformed metals such as rods and measuring plates are submitted for cutting. Cutting is done on a variety of machines, from lasers and plasma torches to more sophisticated high-tech machines.

Folding. A more complex process of metal fabrication involves folding, in which the metal surface is manipulated to form at an Angle. For some folding applications, the goal is to fold a metal surface into a 90 degree Angle, or something more or less blunt. However, due to the complexity of the process, folding may occur only in facilities equipped with specific high-tech equipment. In many cases where folding is required, connecting two metal plates at a selected Angle would be a more practical alternative.

Welding. Besides cutting, welding is one of the most popular metal-making processes among craft enthusiasts. The welding process involves the connection of two independent metal parts. The parts used in welding applications can be plates, plates, rods or shapes - as long as the parts are made of metal, it doesn't matter. Welding can be achieved through a variety of methods and tool types. Welding is usually done by applying heat along the point where the two parts are to be joined. Many metal workers first consider welding projects to pursue the field of metal processing.

Stamping. Stamping is not the only metal manufacturing process using molds. In some applications, however, the intention is not to form holes but to lift a portion of the plate without penetrating it. For such applications, stamping is used to form certain shapes, letters or images within a metal plate or panel. In fact, metal stamping is similar to embossing in wood or marble. A prime example of metal stamping can be seen on COINS, where words, monetary amounts and the President's face are printed from every surface, including COINS, nickels, COINS and quarters.

The casting. One of the oldest types of metal fabrication involves casting, in which molten metal is poured into a mold and solidified into a specific form. As one of the most flexible metal processing methods, casting is an ideal choice for the manufacture of various complex shapes. In some cases, casting provides a solution to manufacturing problems that would otherwise require several other methods, such as folding, cutting, and stamping assembly parts. The most common metals used in this application include steel, iron, gold, copper, silver and magnesium.

What are the application industries of metal manufacturing?

Building and structural metal manufacturing. In this industry, metal manufacturing is used to form building structures of different sizes. In the construction of modern skyscrapers, structural beams made of metal made it easier for buildings to rise from the ground and were completed in record time. Most importantly, metal fabrication makes buildings stronger and more resistant to fire.

Manufacturing of boilers, storage tanks and shipping containers. In the shipping industry, metal is used for almost everything, from the assembly parts that make up a ship to the fasteners that hold everything together. In addition, the shipping industry is involved in the transfer of countless tons of metal products each year. Indeed, metal manufacturing can be seen as the driving force of the shipping industry.

Other manufacturing metal products manufacturing industry. If it were to compile a list of all commercial and industrial machines, products, and metal parts, it would probably fill an encyclopedia. In fact, metals are produced every day around the world for many different purposes. In many cases, metal fabrication itself is the backbone of the industry, whether companies make metal products or rely on metal products for almost everything.

Spring and wire products manufacturing. The wires are essential for customizing metal fabrication processes, as wire is often used to help weld metal sheets together in a variety of products. In addition to their use in crafts, springs and wires play a vital role in industrial machinery and are therefore one of the key reasons why factories are efficient and able to produce today's advanced products.

Specialized manufacturing. metal manufacturing is used for OEM (original equipment manufacturing) components and is used in special manufacturing environments. By expanding, the auto repair industry benefits because it allows for piecemeal replacement of crumbling cars.

Hardware manufacturing. The value of computers is hardly lacking in the ability to make metals for all hardware components that manufacturers do today. From hard drive enclosures to motherboards, modems, monitors and computer cases, metal manufacturing has made computer systems powerful enough for home and office use for nearly 40 years.

Cutlery and hand tools manufacturing. metal processing is the primary cause of tool sharpness and hand tool accuracy. Without the ability to cast, cut, and shear metals, most of the tools that laymen take for granted will not be produced, and industries will face unimaginable limitations.

Machining workshop, turning products and screws, nuts and bolts manufacturing. For those who want to know how metalworking works, the answer is often witnessed in subdivisions, where metal parts such as screws, nuts and bolts are made. In machine shops across the United States, shelves are stocked with items directly produced by a variety of manufacturing processes, from assembled metal plates to mass-produced parts that are die-cut.

Hvac industry. Equipment for heating and cooling industries can be produced through metal-making processes. Standard and dedicated piping systems and various HVAC accessories are the result of such processes.

Building/construction. From fire escapes and metal staircases to catwalks and decorations, metal manufacturing creates custom pieces for construction projects. If it were not for the metal-making process, buildings today would not be as structurally sound and urgently ready.

Conclusion

Whether it is aviation or construction, or even everyday objects, metal fabrication plays an important role. If you need to be responsible for professional, affordable qualified metal processing enterprises, Ningbo OEM Industry Manufacturer Ltd. is your best choice.